Filled Cereal Co-Extrusion System
Our filled cereal co-extrusion line can efficiently mass-produce a variety of breakfast cereals, such as chocolate rings, filled pillow cereals, and fruit-flavored loops. The completely automated filled cereal production line combines ingredient dosing, extrusion, drying, coating, cooling, and packing into a single streamlined process, thereby saving labor costs while assuring constant product quality and high productivity. Breakfast cereal manufacturers may develop and respond swiftly to market demand, as the co-extrusion system is compatible with a large variety of raw materials ranging from corn and rice to oats, quinoa, and buckwheat. The filled cereal co-extrusion line also facilitates the production of fortified and high-fiber cereals, allowing cereal manufacturers to provide value-added, health-oriented goods that appeal to a wide audience of consumers.
| Model | Power | Capacity | Dimensions (L×W×H) |
| 90-110kW | 200-400kg/h | 41000×1500×2200mm | |
| 110-160kW | 300-500kg/h | 45000×1700×2500mm | |
| 160kW | 400-700kg/h | 52000×2000×2800mm | |
| 200-250kW | 800-1000kg/h | 56000×3500×4300mm |
- 1. Raw Ingredients Intake and Dosing
- 2. Extruding
- 3. Filling &Cutting
- 4. Drying
- 5. Seasoning & Coating
- 6. Cooling
- 7. Packing
Raw Ingredients Intake and Dosing
The ingredient mixing machine can realize the automation of transporting and storage of numerous raw ingredients, and then accurately dose and mix, which greatly reduces the manual work and improves the work efficiency and consistency of the process.
Extruding
The raw material is processed in the twin screw extrusion system at high temperature and high pressure by intensive shearing, mixing and cooking and then formed into an exact shape and size by replaceable dies, guaranteeing consistency of quality and versatility of design in the product.
Filling & Cutting
The core-filling equipment is suitable for chocolate and cream fillings, while the pillow crimper (cutter) has adjustable speed and form control, providing flexibility in production and accurate product customization.
Drying
Single-layer chain conveyor design provides gentle handling, reducing product breakage during processing. Independent hot air circulation chamber with internal air recirculation for great drying efficiency with reduced energy use. Integrated cooling and dispersion minimize material adherence and allow for consistent product flow.
Seasoning & Coating
The seasoning machine guarantees exact dosing and homogeneous coating by precise oil spraying and powder application, hence boosting texture, flavor, and overall product quality.
